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Sun-Brite
History |
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Chances are you have bought one of
Sun-Brite Foods Inc's products. The Ruthven
facility produces canned tomatoes, sauces, condiments,
and beans, just to name a few. Its brand names
include Unico and Primo, and its client list includes
Campbell’s and Heinz. The products make their way to
stores from the Maritimes to Victoria Island. So how has
this local business succeeded in the ever-competitive
food industry? “Success is based on honesty, integrity
and hard work,” says Henry Iacobelli, President and
founder of Sun-Brite. Iacobelli started the cannery with
his wife, Lina, in 1973. The couple, who met in a local
cannery where they both worked, bought a failing cannery
facility and worked in the plant alongside their
employees. “Everything was done by hand. We had 30
ladies peeling
tomatoes,” Iacobelli says. That first year, the
5,000 square-foot plant produced 33,000 cases of
canned whole tomatoes. These days, the processing
facility is now 140,000 square feet, plus 300,000
square-feet of |
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warehouse, and produces 70,000 cases of
tomato products a day. Growth has not come overnight,
but gradually over the past three decades as Sun-Brite
upgraded to new, more efficient processing technology,
added new products and took opportunities to expand its
operations. One such opportunity came in 1997, when Sun-Brite
bought Unico Inc., one of its largest customers. As the
market became tougher, Sun-Brite management knew they
needed to expand their business with a brand name
product to remain competitive. The Unico acquisition
provided that opportunity, with a long-standing,
recognizable brand that has helped double sales over the
last decade. Founded in 1917 by Edward Pasquale, Unico’s
product line includes pastas, cooking oils, tomatoes,
beans, peas, fish, marinades and rice. |
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In 1993, Sun-Brite and a group of
employees bought local Countryside Canners Co. Ltd., in
a profit sharing purchase that has “done very well for
[the employees],” Iacobelli says. The company also purchased Primo in August 2006, which along with a variety of
products added a pasta-making plant to the Sun-Brite
facilities. |
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Growth has not just come from
acquisitions, however. Research and development have
been key to producing quality products cost-effectively
and efficiently, allowing Sun-Brite to increase its
production volume. “We put a lot of time and effort into
R & D,” says John Iacobelli, Henry’s son and director of
sales and logistics. “We reinvest a lot of money.”
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Sun-Brite’s research and
development includes new equipment and technology, new
product lines and working with customers to develop new
recipes for items such as pizza and pasta sauces. During
the past year, Sun-Brite has updated its labels, both to
modernize the designs and to comply to the government’s
new nutritional labeling regulations. The company also
introduced several new products, including new pasta
sauces, tomatoes packed in thicker juices with
seasonings, and new condiments under the Unico brand.
“Whatever we can come up with that will compliment our
existing products,” John says. “We’re on track for some
good growth, we’ve increased sales [in 2006] by seven to
eight percent, which is really good in our business.”
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Processing has changed dramatically since the days
of ladies peeling tomatoes by hand. One of the first
changes was a switch from self-harvesting to
contract crops, which allowed the business to
concentrate on quality packing of its products. They
now contract largely within southwestern Ontario,
including Harrow, Chatham, Leamington and
Wallaceburg. In the 1980's, Sun-Brite introduced new
peeling techniques and continuous rotary pressure
cookers to increase yields and improve the quality
and consistency of its packages. The company also
installed a five-effect evaporator in 1981, which
allowed it to begin producing crushed tomato
products, including sauces and puree. In 1990,
installation of a four-effect, five stage
evaporator, allowed Sun-Brite to process 60 tons of
tomato per hour. An aseptic processing system added in 1991 produces product for bulk packaging, which is a main ingredient used internally for off season specialty sauces. A new hot break unit installed at
the Ruthven facility in 1996 allows Sun-Brite to
produce a more consistently uniform quality paste
and concentrate product. A few years ago, two new
non-chemical steam peelers were introduced. The last 30 years also has seen a
growth in personnel. Many of its 90 employees at the
main Ruthven facility have been working at the site for
more than 15 years. One woman has been working at the
cannery since before the Iacobelli's bought it in 1973,
Henry says. Full benefits and competitive wages have
kept the
turnover rate at a minimum, he adds. Sun-Brite
also employs 85
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people at the
Unico Plant
in Toronto and
120 workers at the
Primo Plant, also in Toronto. During
the harvest season (August 1 through mid-October), Sun-Brite
employs approximately 150 more people. |
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The key to being successful has
been taking the right opportunities at the right time,
and fulfilling commitments made to clients, Henry says.
“I take pride in my work, whatever it is. I take pride
in doing a good job, an honest job.” Henry has also
turned to faith for strength and wisdom. “I never go
through a day that I don’t have God in my mind,” he
says. And according to John, “The best advice [my father]
ever gave me was that you’re only as good as your word.
You better do everything in your power, even if it costs
you money, to keep your word.” |
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John, who has worked in the plant
since he was 13 or 14 years old, has two sons in
university who also have worked in the plant since they
were teenagers. “But I don’t expect that they have to
come work at Sun-Brite”, says John. What Henry does
expect however, is for the company to move forward in
whatever direction opportunity takes it, and “… to
provide good solid employment, to be a good community
citizen,” and to continue to provide “really good, high
quality products at a fair price,” he says.
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| Copyright © 2008, , Sun_Brite Foods
Inc., All Rights Reserved. Another web creation by
JAZ Marketing & Design Ltd. |
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